Company Profile
Shanghai PowerBuilder is mainly engaged in industrial equipment manufacturing and system integration.
Headquartered in Shanghai, China, our company have 3 R&D and production sites and 6 pre-sales and after-sales service centers located in Los Angeles USA, Mexico, Penang Malaysia, UK and Hong Kong. Our multiple distribution and onsite service covers Asia, Europe, America and Southeast Asia. Qualified with ISO9001, ISO13485 and CE, we draw on our team of experts and resources worldwide to deliver ideal solutions to customers′ challenges. We provide turn-key, one-stop solution to our global partners.
Following the principle of "local service" not only ensures that our customers can enjoy the expertise service, but also ensures that equipment and services can be provided locally.
PowerBuilder Global R&D and manufacturing centers, deeply engaged in the development and manufacturing of equipment for (PPE) full protection products, environmental protection products, gas equipment, instrumentation and other related fields.
Powerbuilder product lines:
1. We provide PSA oxygen generator and PSA nitrogen generator and professional gas equipment management system. Our gas equipments are wildly used in medical and industrial fields, and exported to Southeast Asia, Middle East, Africa, South America and established long term partnership our customers.
2. Calibration system & instrumentation: Our Company has great experience in instrumentation research and development and the related test system development. Several gas calibration systems and water flow calibration systems with different diameters have been set up. Customers include Shanghai Electric and ABB.
Sales Agent of ABB instrumentations: Analytical Measurement, force measurement, Petitioners, Temperature Measurement, level measurement, Flow meter, water and gas analyzer.
Product Description
1300nm3/H 99% PSA Nitrogen Generator PN21300 with Modular Design
Variable Pressure Adsorption nitrogen production. The difference in adsorption capacity of nitrogen and other gas molecules in the molecular sieve is used to create an accumulation of concentration differences and to generate high purity nitrogen at the end of the molecular sieve column. At the same time, two molecular sieve columns are used, one of which adsorbs and absorbs a portion of the product gas and the other is used for analysis, thus enabling on-line regeneration of the molecular sieve. The overall performance is that the instrument outputs high purity nitrogen continuously. This type of generator allows the purity and flow rate of nitrogen to be adjusted as needed and can produce a 99.999% nitrogen product. The flow rate can vary from a few hundred milliliters per minute to tens of liters to several cubic meters, and the purity size can be flexibly configured for each requirement. the main difficulty with PSA technology is the packing technology of the molecular sieve tower. Poor filling of molecular sieves can cause molecular sieves to rub against each other and crush during frequent changes in gas high and low pressure, reducing the number of micropores and severely reducing the performance of molecular sieves. Our company produces PSA variable pressure adsorption nitrogen generator products using the internationally popular blizzard filling method, while using with the inner cylinder constant pressure valve and central pressure equalization technology to achieve a smaller air consumption ratio, lower energy consumption and more stable performance of the nitrogen generator.
Modular design nitrogen generator is the optimal design solution for high flow rate (>200Nm3/h) nitrogen generator: compact structure, flexible combination, good process performance, short production cycle and high-cost efficiency.
Detailed Photos
Product Parameters
Powerbuilder PSA Nitrogen Plant Key Parameter
1. Capacity Range : 1~2000Nm3
2. Purity Range : 95%~99.9999%
3. Outlet Pressure of PSA : 6Bar or 8bar
4. Booster outlet pressure range : From 10 to 150Bar
5. Service Life 8~10 years as long as regular
maintainence
6. Optional Choice : Online control function ; Germany
G e m u VlaveVlave,ASME standard tanks , Flexible capacity .
| |
| Nitrogen Plant Item No. |
Capacity |
Purity |
Size mm |
Inlet Diameter |
Outlet Diameter |
Weight Kg |
Power |
| PB5010 |
10Nm3/H |
≥99.999% |
1000*850*1400 |
DN25 |
DN15 |
500 |
AC220V/0.2Kw |
| PB5020 |
20Nm3/H |
≥99.999% |
1450*1000*1900 |
DN25 |
DN15 |
700 |
AC220V/0.2Kw |
| PB5030 |
30Nm3/H |
≥99.999% |
1650*750*1900 |
DN25 |
DN15 |
1500 |
AC220V/0.2Kw |
| PB5040 |
40Nm3/H |
≥99.999% |
1650*1000*2150 |
DN25 |
DN25 |
1800 |
AC220V/0.2Kw |
| PB5050 |
50Nm3/H |
≥99.999% |
1700*1150*2310 |
DN25 |
DN25 |
1300 |
AC220V/0.2Kw |
| PB5060 |
60Nm3/H |
≥99.999% |
2900*1300*2250 |
DN40 |
DN15 |
1500 |
AC220V/0.2Kw |
| PB5080 |
80Nm3/H |
≥99.999% |
2000*1200*2500 |
DN40 |
G1'' |
2800 |
AC220V/0.2Kw |
| PB5100 |
120Nm3/H |
≥99.999% |
2400*1400*2520 |
DN50 |
G1'' |
3000 |
AC220V/0.2Kw |
| PB5150 |
150Nm3/H |
≥99.999% |
2200*1450*2900 |
DN50 |
G1'' |
4000 |
AC220V/0.2Kw |
| PB5200 |
200Nm3/H |
≥99.999% |
2500*1600*2900 |
DN65 |
DN40 |
5500 |
AC220V/0.2Kw |
| |
| PB4010 |
10Nm3/H |
≥99.99% |
1300*950*1850 |
G1/2'' |
G1/2'' |
500 |
AC220V/0.2Kw |
| PB4020 |
20Nm3/H |
≥99.99% |
1400*950*1850 |
G1'' |
G1/2'' |
600 |
AC220V/0.2Kw |
| PB4030 |
30Nm3/H |
≥99.99% |
1500*950*1850 |
G1'' |
G1/2'' |
700 |
AC220V/0.2Kw |
| PB4040 |
40Nm3/H |
≥99.99% |
1600*1000*2000 |
G1'' |
G1/2'' |
800 |
AC220V/0.2Kw |
| PB4050 |
50Nm3/H |
≥99.99% |
1600*1200*2200 |
G1'' |
G3/4'' |
1000 |
AC220V/0.2Kw |
| PB4060 |
60Nm3/H |
≥99.99% |
1600*1200*2200 |
G1'' |
G1'' |
1200 |
AC220V/0.2Kw |
| PB4080 |
80Nm3/H |
≥99.99% |
1800*1400*2500 |
G1'' |
G1'' |
1600 |
AC220V/0.2Kw |
| PB4100 |
100Nm3/H |
≥99.99% |
2200*1600*2600 |
DN32 |
G1'' |
1800 |
AC220V/0.2Kw |
| PB4150 |
150Nm3/H |
≥99.99% |
2200*1600*2700 |
DN40 |
G1'' |
2400 |
AC220V/0.2Kw |
| PB4200 |
200Nm3/H |
≥99.99% |
2300*1600*2700 |
DN50 |
DN40 |
3000 |
AC220V/0.2Kw |
| PB4250 |
250Nm3/H |
≥99.99% |
2400*1600*2700 |
DN50 |
DN40 |
4000 |
AC220V/0.2Kw |
| PB4300 |
300Nm3/H |
≥99.99% |
2500*1600*2760 |
DN50 |
DN40 |
5600 |
AC220V/0.2Kw |
| PB4400 |
400Nm3/H |
≥99.99% |
2700*1800*2900 |
DN65 |
DN50 |
6500 |
AC220V/0.2Kw |
1:Introduction
PSA Nitrogen/Oxygen generator gets N2/O2 by pressure swing adsorption principle at normal temperature using clean compressed air as raw material and carbon molecular sieve as adsorbent. Because of the different adsorption of oxygen and nitrogen on carbon molecular sieve surface as well as different diffusion rate through the open/close of program control valve; separation of oxygen and nitrogen is achieved and N2 of required purify is created.
2:Process Overview
- Rapid response, Nitrogen can be produced in 15-30 minutes.
- Full automatic operation
- Efficient molecular sieve filling and long service life.
- Stable and adjustable pressure, purity and flow to meet different customer requirements.
3:Specifications
- N2 capacity 1 ~ 2000 Nm3/h
- N2 purity 95 ~ 99.999%
- Dew Point ≤ -40ºC
- Nitrogen work pressure 0 ~ 3.0 MPa
4:Nitrogen Generator Pressure Swing Adsorption
- The technology of air-to-nitrogen production with the use of adsorption processes in nitrogen generators is well studied and widely applied at industrial facilities for the recovery of high-purity nitrogen.
- The operating principle of a nitrogen generator utilizing the adsorption technology is based on the dependence of the adsorption rates featured by various gas mixture components upon pressure and temperature factors. Among nitrogen adsorption plants of various types, Pressure swing adsorption (PSA) plants have found the broadest application world-wide.
- The system's design is based on the regulation of gas adsorption and adsorbent regeneration by means of changing pressures in two adsorber-adsorbent-containing vessels. This process requires constant temperature, close to ambient. With this process, nitrogen is produced by the plant at the above-atmospheric pressure, while the adsorbent regeneration is accomplished at below-atmospheric pressure.
- The swing adsorption process in each of the two adsorbers consists of two stages running for a few minutes. At the adsorption stage the adsorbent serves to adsorb predominantly one of the gas mixture components with the recovery of product nitrogen. At the regeneration stage the adsorbed component is released from the adsorbent and is vented in the atmosphere. The process is then multiply repeated.
5: Technical Features
- The adsorption is carried out at normal temperature without adiabatic problems
- The raw air is compressed air, and nitrogen can be produced as long as power is provided
- The equipment energy saving and low cost.
- Design of flexible,easy to install: the overall design, attractive appearance compact unit, the installation of small size
- One button starte,and qualified gas can get within 30 min.
- Using Germany Carbotech fengfeng molecular sieve packing technology, high density, avoid molecular sieve damaged
- Nitrogen purity between 95%-99.999% adjustable
- Digital display flowmeter with pressure compensation, high precision industrial process monitoring secondary instrument, with instantaneous flow and cumulative calculation function.
-
6:Applications of a Nitrogen Generator
- Petroleum industry
- In the petroleum industry, nitrogen is an indispensable component in a number of processes. Most commonly, nitrogen is used to create an inert environment for preventing explosions and for fire safety and to support transportation and transfer of hydrocarbons. Additionally, nitrogen is used for pipeline testing and purging, cleaning technological vessels and cleaning liquefied gas carriers and hydrocarbon storage facilities.
- Metallurgy
- The metal industry generally utilizes nitrogen as a means of protecting ferrous and non-ferrous metals during annealing. Also, nitrogen is helpful in such standard industry processes as neutral tempering, cementing, hard brazing, stress relieving, cyanide hardening, metal-powder sintering and extrusion die cooling.
- Chemical and petrochemical industries
- The primary and very important application of nitrogen in chemical and petrochemical industries is the provision of inert environment aimed at ensuring general industrial safety during cleaning and protection of process vessels. Besides, nitrogen is used for pipelines pressure testing, chemical agents transportation, and regeneration of used catalysts in technological processes.
- Paint-and-varnish industry
- Paint and varnish production uses nitrogen for the creation of an inert environment in process vessels to ensure safety, as well as for oxygen displacement during packing in order to prevent polymerization of drying oils.
- Pharmaceutical industry
- In pharmaceutical industry, nitrogen finds application in pharmaceuticals packaging, and ensuring against explosion and fire safety in activities where fine dispersed substances are used.
- Electronics
- In electronics, nitrogen serves as an antioxidant in the manufacture of semi-conductors and electric circuits, heat treatment of finished products, as well as in blowing and cleaning.
- Glass industry
- In the glass production, nitrogen proves efficient as a cooling agent for bow oven electrodes, oxidation inhibitor during process procedures, as well as air cooler.
Certifications
Packaging & Shipping
FAQ
N2/O2 vendors:
-Factory and Showroom tour
Are they currently developing any new products?
How do they fill the sieve beds?
-German snowstorm filling method, pile specific gravity reaches 700kg/m³, high nitrogen production efficiency. The purity can
be maintained for more than 10 years.
What off the shelf products can we get access to?
-Air compressor +Dryer + Filter+Tank+PSA+Booster Booster,and Lab test system
What products they have in US?
- Fabrication line
What products do they have in Europe?
-Fabrication line
Can we become distributor of products?
-Of cause
What type of certifications do they already have?
ISO9001 ISO13485 CE
Are you manufacturer or Trade Company?
We are the manufacturer of Oxygen Producing Machine and Oxygen Concentrator, founded in 2015, located in Shanghai Pudong district.
How to get a prompt quotation of Nitrogen Producing Machine for Cylinder Filling?
When you send the inquiry to us, please kindly send it with below information.
1) N2 flow rate: _____Nm3/h
2) N2 purity: _____%
3) N2 discharge pressure: _____Bar
4) Voltages and Frequency : ______V/PH/Hz
5) Application(Altitudes, Humidity):
What's the order process ?
a. Inquiry---provide us all clear requirements.
b. Quotation---official quotation form with all clear specifications.
c. Contract confirmation---provide correct contract details.
d. Payment terms--- Negotiable.
e. Production---mass production
f. Shipping--- by sea, air or courier. Detailed picture of package will be provided.
g. Installation and debugging.
What is the term of payment?
T/T, L/C.
Contact
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