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CoriolisMaster FCB100, FCH100 Coriolis mass flowmeter
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Measurement made easy Compact device for high-precision measurement of mass and volume flow, density, temperature and concentration with just one device - The ideal transmitter for system integration • Modbus for quick and comprehensive communication • Two fast digital outputs that can be configured as pulse outputs, frequency outputs or binary outputs • Lower pressure loss, self-draining • Global approvals for explosion protection • MID / OIML approval for legal metrology - Integrated VeriMass device verification and diagnosis • Predictive maintenance in the process • Extended maintenance cycles • Reduced maintenance effort - CoriolisMaster Software Tools • DensiMass for concentration measurements, net mass and volume flow calculations • FillMass for filling applications - CoriolisMaster FCH100 • For hygienic applications
| Model number |
FCB1xx for standard applications FCH1xx for hygienic applications |
| Process connections |
| Flange DIN 2501 / EN 1092-1 |
DN 10 to 200, PN 40 to 100 - |
| Flange ASME B16.5 |
DN ½ to 8in, CL150 to CL1500 - |
| JIS flange |
DN 10 to 200; JIS 10K to 20K - |
| Pipe fitting DIN 11851 |
DN 10 to 100 (¼ to 4 in) DN 15 to 100 (½ to 4 in) |
| Pipe fitting SMS 1145 |
DN 25 to 80 (1 to 3 in) - |
Tri-clamp DIN 32676 (ISO 2852)
Tri-clamp BPE |
DN 15 to 100 (¼ to 4 in)
DN ⅜ to 4 in |
DN 20 to 100 (¼ to 4 in)
DN ⅜ to 4 in |
Female thread DIN ISO 228 and
ASME B 1.20.1 |
DN 15; PN 100 - |
| Other connections |
On request On request |
| Wetted material |
Stainless steel 1.4435 or 1.4404 (AISI 316L), nickel-alloy Stainless steel, polished 1.4404 (AISI 316L) or 1.4435 C4 / C22 (AISI 316L) |
| Approvals and certificates |
Explosion protection
ATEX, IECEx, UKEX, EAC-Ex |
Zone 0, 1, 2, 21, 22 Zone 0, 1, 2, 21, 22 |
| Explosion protection conforming to cFMus |
Class I Div. 1, Class I Div. 2, Zone 0, 1, 2, 21 Class I Div. 1, Class I Div. 2, Zone 0, 1, 2, 21 |
| Hygiene approvals |
- FDA compliant |
| Legal metrology |
OIML R117, MID, devices for legal metrology in accordance with API / AGA |
… Overview - models
… Device description
| Model number |
FCB130 FCB150 |
FCH130 |
FCH150 |
| Measuring accuracy for liquids |
| Mass flow* |
0.4 %, 0.25 % and 0.2 % 0.1 % and 0.15 % |
0.4 %, 0.25 % and 0.2 % |
0.1 % and 0.15 % |
| Volume flow* |
0.4 %, 0.25 % and 0.2 % 0.15 % and ±0.11 % |
0.4 %, 0.25 % and 0.2 % |
0.15 % and ±0.11 % |
| Density |
0.01 kg/l • 0.002 kg/l
• 0.001 kg/l (optional)
• 0.0005 kg/l |
0.01 kg/l |
• 0.002 kg/l
• 0.001 kg/l (optional)
• 0.0005 kg/l |
| Temperature |
1 K 0,5 K |
1 K |
0,5 K |
| Measuring accuracy for gases* |
1 % 0,5 % |
1 % |
0,5 % |
| Permissible measuring medium |
−50 to 160 °C −50 to 205 °C |
−50 to 160 °C |
−50 to 205 °C |
| temperature |
(−58 to 320 °F) (−58 to 400 °F) |
(−58 to 320 °F) |
(−58 to 400 °F) |
| Permissible ambient temperature |
−40 to 70 °C (-40 to 158 °F) |
|
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| Power supply |
11 to 30 V DC, nominal voltage: 24 V DC |
|
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| IP rating in accordance with EN 60529 |
IP 65 / IP 67 / IP 68 (immersion depth: 5 m), NEMA 4X |
|
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| Communication |
Modbus® RTU, RS485 |
|
|
| Outputs in serial production |
• Digital output 1: passive
• Digital output 2: passive |
|
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| External output zero return |
Yes |
|
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| External totalizer reset |
Yes |
|
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| Flow measurement in forward flow and reverse flow direction |
Yes |
|
|
| Empty pipe detection |
Yes, based on preconfigured density alarm |
|
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| Self-monitoring and diagnosis |
Yes |
|
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| Field optimization for flow and density |
Yes |
|
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| Concentration measurement 'DensiMass' |
Yes, optional on models FCB150 and FCH150 |
|
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| 'FillMass' filling function |
Yes, optional on models FCB150 and FCH150 |
|
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| "VeriMass" diagnosis function |
Yes, optional |
|
|
* Indication of accuracy in % of the measured value (% of meas.val.)
General data
Device description
The CoriolisMaster FCB100, FCH100 is the low-cost and
simple ABB mass flowmeter with the new DSP transmitter.
The device is equipped with a Modbus® interface and two
fast digital outputs that can be configured as pulse,
frequency or binary outputs.
The CoriolisMaster FCB100, FCH100 operates in accordance
with the Coriolis principle. The design offers the following
benefits:
• Space-saving, robust design.
• Variety of process connections.
• Two digital outputs.
• Communication viaModbus® RTU protocol.
• Ex approval The user can select the "i" or "e" type of
protection for the output circuits; the type chosen will depend on the circuits which are connected. The type of protection can be changed even after installation has been completed.
… General data
FillMass batch function
Only for FCB150 / FCH150
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Supply tank 2 Sensor 3 Start / stop fill operation (Modbus) 4 Fill valve 5 Filling tank Figure 2: FillMass fill function Start Start of the filling operation via Modbus DO State of the digital output for the fill valve Q Flow rate VO Valve open (filling started) VC Valve closed (fill quantity reached) t1 Valve closing time t2 Overrun time The integrated FillMass fill function allows filling operations with filling times of > 3 s. For this purpose, the filling quantity is given via an adjustable totalizer. The Modbus interface is used to configure and control the fill function. The valve is triggered via one of the digital outputs and closed again once the preset filling quantity is reached. The transmitter measures the overrun quantity and calculates the overrun correction from this. Additionally, the low flow cut-off can be activated if required. Concentration measurement DensiMass Only for FCB150 / FCH150 The transmitter can calculate the current concentration from the measured density and temperature using concentration matrices. The following concentration matrices are preconfigured in the transmitter as standard: • Concentration of sodium hydroxide in water • Concentration of alcohol in water • Concentration of sugar in water • Concentration of maize starch in water • Concentration of wheat starch in water • Concentration of antifreeze in water In addition, the user can enter two user-defined matrices: • Up to 100 values with one matrix • Up to 50 values per matrix with two matrices Calculating standard volumes and standard densities of liquids If a suitable matrix is available, the DensiMass function also allows the measured volume to be corrected for any selected temperature. The measured density can also be corrected for a given temperature. However, this is only possible when measuring liquids and after entering an appropriate matrix. This correction can also be performed using the default matrices (see above).
The calculated standard volumes and standard densities can also be issued for all other process variables.
The software 'DensiMatrix' is available for the easy input of the matrix.
Accuracy of the concentration measurement
The accuracy of the concentration measurement is
determined in the first instance by the quality of the matrix data entered.
However, as the calculation is based on temperature and density (the input variables), the accuracy of the
concentration measurement is ultimately determined by the measuring accuracy of the temperature and the density.
Example:
Density of 0 % alcohol in water at 20 °C (68 °F): 998.23 g/l Density of 100 % alcohol in water at 20 °C (68 °F): 789.30 g/l
| Concentration |
Density |
| 100 % |
208.93 g/l |
| 0.48 % |
1 g/l |
| 0.96 % |
2 g/l |
| 0.24 % |
0.5 g/l |
Thus, the accuracy class of the density measurement directly determines the accuracy of the concentration measurement.
… General data
Enhanced Coriolis Control (ECC)function
The Enhanced Coriolis Control (ECC)function has been
specially developed for demanding applications, such as:
• Liquids with gas phase
• Liquids with rapidly changing densities
• Fill operations with surge phases at the beginning or end
• Liquids with high viscosity
After the ECC function is activated, the device applies a
particularly quick control algorithm to control the oscillating tubes in the device and therefore provide significantly better behavior in the applications listed above.
In addition, the ECC function offers a special noise
suppression filter for mass flow measurement and density measurement.
In the case of particularly demanding applications,
disruptions can thus be actively filtered and the
measurement can be implemented in a considerably more stable manner.
For the filters, a variety of time constants between 0.5 s and 8 s can be selected.
Since Coriolis mass flowmeters measure the mass flow and
density separately, the CoriolisMaster features a separate filter each for mass flow measurement and density
measurement.
Devices for legal metrology in accordance with MID / OIML R117
The Coriolis mass flowmeters CoriolisMaster FCBx50 are type-tested for legal metrology in accordance with
MID / OIML R117 in accuracy classes 0.5 and 0.3.
Additional information can be found on the corresponding
certificate.
When ordering, select one of the optional order codes:
• CT4 - Approved for official calibration in accordance with MID (OIMLR117 Cl0.5)
• CT3 - Approved for official calibration in accordance with MID (OIMLR117 Cl0.5/0.3)
All Coriolis mass flowmeters FCBx50 for legal metrology
receive a 3-point flow rate calibration at the factory, which demonstrates measuring accuracy in accordance with the OIML-R117-2019 guidelines at minimum (Qmin), medium and maximum (Qmax) flow rates.
Nominal
diameter |
Q1 (tol. +10 %) [kg/h] |
Q2 (tol. ±10 %) [kg/h] |
Q3 (tol. −20 %) [kg/h] |
| DN 15 |
365 |
2489 |
6500 |
| DN 25 |
1620 |
10570 |
27000 |
| DN 50 |
4550 |
27335 |
67000 |
| DN 80 |
14500 |
91489 |
145000 |
| DN 100 |
23000 |
124597 |
290000 |
| DN 150 |
32000 |
178053 |
290000* |
* corresponds to approx. 60 % QmaxCT
Note
Use in accordance with API / AGAstandards is also possible.
Please observe the additional remarks in the operating and commissioning instruction.
Applications in accordance with API
(American Petroleum Institute)
For applications in accordance with API Chapter 5.6, the
CoriolisMaster FCB100, FCH100 provides special parameters:
• Calibration Pressure: Measuring medium pressure at which the device was calibrated at ABB.
• Calibration Temp.: Measuring medium temperature at which the device was calibrated at ABB.
• Pressure Level: Parameters for entry of the current operating pressure in the device by the user.
• Flow Compens. factor: Display / output of the current compensation factor for mass flow calculation.
• Density Comp. factor: Display / output of the current compensation factor for density calculation.
• P.Comp.Status (PECI): In accordance with API, the user can set the following states:
- 1: CT: Compensation in the Coriolis flowmeter based on the current pressure entered in the ' Pressure Level' parameter.
- 2: TD: Compensation in the Coriolis flowmeter switched off - compensation is performed
externally (Tertiary Device)
- 3: OS: Compensation in the Coriolis flowmeter
switched off - compensation is not performed on site (Off Site)
- 4: NA: Compensation in the Coriolis flowmeter
switched off - compensation is not deemed to be necessary, since the device is operating at a
pressure for which the device has been proved.
VeriMass erosion monitor
The integrated diagnosis function VeriMass allows the status of the meter tube to be monitored. This enables changes due to material erosion and the formation of deposits on the
meter tube walls to be identified at an early stage.
If the set limit value is exceeded, an alarm is triggered, for example via the programmable digital output or HART,
depending on the configuration.
The limit value for the erosion monitor can be set either automatically or manually.
Automatic adjustment
The transmitter monitors the sensor's driver current over a prolonged period and creates a 'fingerprint' for the relevant application. The transmitter generates a corresponding
tolerance value for deviations in the driver current.
The transmitter compares the behavior of the driver current with the generated fingerprint and triggers the relevant error message in the event of prolonged deviations.
Manual adjustment
For applications where automatic adjustment of the erosion monitor does not provide a satisfactory result, the erosion monitor can be adjusted manually.
For more information, please contact ABB Service or the sales organization.
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Flowmeter sensor
General installation conditions
Installation location and assembly
Note the following points when selecting the installation location and when mounting the sensor:
• The ambient conditions (IP rating, ambient
temperature range T ambient) of the device must be adhered to at the installation location.
• Sensors and transmitters must not be exposed to
direct sunlight. If necessary, provide a suitable means of sun protection on site. The limit values for ambient temperature T ambient must be adhered to.
• On flange devices, ensure that the counterflanges of the piping are aligned plane parallel. Only install flange devices with suitable gaskets.
• Prevent the sensor from coming into contact with other objects.
• The device is designed for industrial applications. No special EMC protective measures are required if the electromagnetic fields and interference at the installation location of the device comply with 'Best Practice' (in accordance with the standards listed in the declaration of conformity).
Maintain a suitable distance from electromagnetic fields and interference that extend beyond the usual dimensions.
Seals
Users are responsible for selecting and mounting suitable gaskets (material, shape).
Note the following points when selecting and mounting gaskets:
• Use gaskets made from a material that is compatible with the measuring medium and measuring medium temperature.
• Gaskets must not extend into the flow area, since
possible turbulence may influence the accuracy of the device.
Calculating pressure loss
Pressure loss depends on the properties of the medium and the flow rate.
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Customer Visit Our Factory
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1.Q: How long is the delivery?
-- Mostly within 10days
2.Q:Can I get a sample?
-- Sure, contact our sales please
3.Q:What is your MOQ?
-- 1pcs
4.Q: How about warranty time?
-- 12-18months
5.Q: How can I visit your factory?
-- Fly to Shanghai air port, it's our pleasure to pick you up.
6.Q:How do you control your quality ?
-- We have ERP system .we control from parts, process, testing, packing ,retesting.
7.Q: Do you have test report for each product?
-- Yes,we have test report for each product.
8.Q: Can you customize product for us according to our required specifications?
-- Yes,we are OEM manufacturer,we could customize products according to your required specifications.
Every Flowmeter with sensor will be tested two times before reach you, after that sport test for the third time. Make sure about the quantity.Welcome to order our products
