1200nm3/H 99.999% Psa Nitrogen Generator Pn51200 Modular Design

• Customization: Available
• Application Fields: Electronic
• Certification: RoHS, UR, ISO, CE
• Model NO.: PN51200
• Condition: New
• Noise Level: Low
• Parts: Adsorption Tower
• Purpose: Gas Separation
• Usage: Nitrogen
• Purity: 95%-99.9999%
• Voltage: 220V/380V
• Machinery Test Report: Provided
• Capacity: 1 ~ 2000 Nm3/H
• Warranty: 1 or 2 Years
• Local Service Cation: USA, UK, Malaysia, Mexico and Indonesia
• Machine Size: Large
• Transport Package: Wooden Case
• Trademark: PowerBuilder
• Origin: Made in China
• HS Code: 841960
• Production Capacity: 1000

Product Description

1200nm3/H 99.999% PSA Nitrogen Generator PN51200 with Modular Design

Product Description

Variable Pressure Adsorption nitrogen production. The difference in adsorption capacity of nitrogen and other gas molecules in the molecular sieve is used to create an accumulation of concentration differences and to generate high purity nitrogen at the end of the molecular sieve column. At the same time, two molecular sieve columns are used, one of which adsorbs and absorbs a portion of the product gas and the other is used for analysis, thus enabling on-line regeneration of the molecular sieve. The overall performance is that the instrument outputs high purity nitrogen continuously. This type of generator allows the purity and flow rate of nitrogen to be adjusted as needed and can produce a 99.999% nitrogen product. The flow rate can vary from a few hundred milliliters per minute to tens of liters to several cubic meters, and the purity size can be flexibly configured for each requirement. the main difficulty with PSA technology is the packing technology of the molecular sieve tower. Poor filling of molecular sieves can cause molecular sieves to rub against each other and crush during frequent changes in gas high and low pressure, reducing the number of micropores and severely reducing the performance of molecular sieves. Our company produces PSA variable pressure adsorption nitrogen generator products using the internationally popular blizzard filling method, while using with the inner cylinder constant pressure valve and central pressure equalization technology to achieve a smaller air consumption ratio, lower energy consumption and more stable performance of the nitrogen generator.
Modular design nitrogen generator is the optimal design solution for high flow rate (>200Nm3/h) nitrogen generator: compact structure, flexible combination, good process performance, short production cycle and high-cost efficiency.

Technology Parameters

Modular design , 9 sets PSA + One 1.5m3 buffer tank and one main contral panel for all the 9 sets .Totally relaize capacity of :135*9=1215 Nm3/h nitrogen gas of purity of 99.999%, and outlet pressure of 6 bar .

Powerbuilder PSA Nitrogen Plant Key Parameter
Nitrogen Plant Item No.	Capacity	Purity	Size mm	Inlet Diameter	Outlet Diameteer	Weight Kg	Power
PB5010	10Nm3/H	≥99.999%	1000*850*1400	DN25	DN15	500	AC220V/0.2Kw
PB5020	20Nm3/H	≥99.999%	1450*1000*1900	DN25	DN15	700	AC220V/0.2Kw
PB5030	30Nm3/H	≥99.999%	1650*750*1900	DN25	DN15	1500	AC220V/0.2Kw
PB5040	40Nm3/H	≥99.999%	1650*1000*2150	DN25	DN25	1800	AC220V/0.2Kw
PB5050	50Nm3/H	≥99.999%	1700*1150*2310	DN25	DN25	1300	AC220V/0.2Kw
PB5060	60Nm3/H	≥99.999%	2900*1300*2250	DN40	DN15	1500	AC220V/0.2Kw
PB5080	80Nm3/H	≥99.999%	2000*1200*2500	DN40	G1''	2800	AC220V/0.2Kw
PB5100	120Nm3/H	≥99.999%	2400*1400*2520	DN50	G1''	3000	AC220V/0.2Kw
PB5150	150Nm3/H	≥99.999%	2200*1450*2900	DN50	G1''	4000	AC220V/0.2Kw
PB5200	200Nm3/H	≥99.999%	2500*1600*2900	DN65	DN40	5500	AC220V/0.2Kw
PB4010	10Nm3/H	≥99.99%	1300*950*1850	G1/2''	G1/2''	500	AC220V/0.2Kw
PB4020	20Nm3/H	≥99.99%	1400*950*1850	G1''	G1/2''	600	AC220V/0.2Kw
PB4030	30Nm3/H	≥99.99%	1500*950*1850	G1''	G1/2''	700	AC220V/0.2Kw
PB4040	40Nm3/H	≥99.99%	1600*1000*2000	G1''	G1/2''	800	AC220V/0.2Kw
PB4050	50Nm3/H	≥99.99%	1600*1200*2200	G1''	G3/4''	1000	AC220V/0.2Kw
PB4060	60Nm3/H	≥99.99%	1600*1200*2200	G1''	G1''	1200	AC220V/0.2Kw
PB4080	80Nm3/H	≥99.99%	1800*1400*2500	G1''	G1''	1600	AC220V/0.2Kw
PB4100	100Nm3/H	≥99.99%	2200*1600*2600	DN32	G1''	1800	AC220V/0.2Kw
PB4150	150Nm3/H	≥99.99%	2200*1600*2700	DN40	G1''	2400	AC220V/0.2Kw
PB4200	200Nm3/H	≥99.99%	2300*1600*2700	DN50	DN40	3000	AC220V/0.2Kw
PB4250	250Nm3/H	≥99.99%	2400*1600*2700	DN50	DN40	4000	AC220V/0.2Kw
PB4300	300Nm3/H	≥99.99%	2500*1600*2760	DN50	DN40	5600	AC220V/0.2Kw
PB4400	400Nm3/H	≥99.99%	2700*1800*2900	DN65	DN50	6500	AC220V/0.2Kw

 

Models	Nitrogen Purity	Nitrogen Flow Capacity
PBN	95%	50~6000 Nm3/H
	99%	50~4000 Nm3/H
	99.9%	50~3000 Nm3/H
	99.99%	10~1000 Nm3/H
	99.999%	10 ~ 500 Nm3/H

1:Introduction

PSA Nitrogen/Oxygen generator gets N₂/O₂ by pressure swing adsorption principle at normal temperature using clean compressed air as raw material and carbon molecular sieve as adsorbent. Because of the different adsorption of oxygen and nitrogen on carbon molecular sieve surface as well as different diffusion rate through the open/close of program control valve; separation of oxygen and nitrogen is achieved and N₂ of required purify is created.

2:Process Overview

• Rapid response, Nitrogen can be produced in 15-30 minutes.
• Full automatic operation
• Efficient molecular sieve filling and long service life.
• Stable and adjustable pressure, purity and flow to meet different customer requirements.

3:Specifications

• N2 capacity 1 ~ 2000 Nm3/h
• N2 purity 95 ~ 99.999%
• Dew Point ≤ -40ºC
• Nitrogen work pressure 0 ~ 3.0 MPa

4:Nitrogen Generator Pressure Swing Adsorption

• The technology of air-to-nitrogen production with the use of adsorption processes in nitrogen generators is well studied and widely applied at industrial facilities for the recovery of high-purity nitrogen.
• The operating principle of a nitrogen generator utilizing the adsorption technology is based on the dependence of the adsorption rates featured by various gas mixture components upon pressure and temperature factors. Among nitrogen adsorption plants of various types, Pressure swing adsorption (PSA) plants have found the broadest application world-wide.
• The system's design is based on the regulation of gas adsorption and adsorbent regeneration by means of changing pressures in two adsorber-adsorbent-containing vessels. This process requires constant temperature, close to ambient. With this process, nitrogen is produced by the plant at the above-atmospheric pressure, while the adsorbent regeneration is accomplished at below-atmospheric pressure.
• The swing adsorption process in each of the two adsorbers consists of two stages running for a few minutes. At the adsorption stage the adsorbent serves to adsorb predominantly one of the gas mixture components with the recovery of product nitrogen. At the regeneration stage the adsorbed component is released from the adsorbent and is vented in the atmosphere. The process is then multiply repeated.

5: Technical Features

• The adsorption is carried out at normal temperature without adiabatic problems
• The raw air is compressed air, and nitrogen can be produced as long as power is provided
• The equipment energy saving and low cost.
• Design of flexible,easy to install: the overall design, attractive appearance compact unit, the installation of small size
• One button starte,and qualified gas can get within 30 min.
• Using Germany Carbotech fengfeng molecular sieve packing technology, high density, avoid molecular sieve damaged
• Nitrogen purity between 95%-99.999% adjustable
• Digital display flowmeter with pressure compensation, high precision industrial process monitoring secondary instrument, with instantaneous flow and cumulative calculation function.
•  

6:Applications of a Nitrogen Generator

• Petroleum industry
• In the petroleum industry, nitrogen is an indispensable component in a number of processes. Most commonly, nitrogen is used to create an inert environment for preventing explosions and for fire safety and to support transportation and transfer of hydrocarbons. Additionally, nitrogen is used for pipeline testing and purging, cleaning technological vessels and cleaning liquefied gas carriers and hydrocarbon storage facilities.
• Metallurgy
• The metal industry generally utilizes nitrogen as a means of protecting ferrous and non-ferrous metals during annealing. Also, nitrogen is helpful in such standard industry processes as neutral tempering, cementing, hard brazing, stress relieving, cyanide hardening, metal-powder sintering and extrusion die cooling.
• Chemical and petrochemical industries
• The primary and very important application of nitrogen in chemical and petrochemical industries is the provision of inert environment aimed at ensuring general industrial safety during cleaning and protection of process vessels. Besides, nitrogen is used for pipelines pressure testing, chemical agents transportation, and regeneration of used catalysts in technological processes.
• Paint-and-varnish industry
• Paint and varnish production uses nitrogen for the creation of an inert environment in process vessels to ensure safety, as well as for oxygen displacement during packing in order to prevent polymerization of drying oils.
• Pharmaceutical industry
• In pharmaceutical industry, nitrogen finds application in pharmaceuticals packaging, and ensuring against explosion and fire safety in activities where fine dispersed substances are used.
• Electronics
• In electronics, nitrogen serves as an antioxidant in the manufacture of semi-conductors and electric circuits, heat treatment of finished products, as well as in blowing and cleaning.
• Glass industry
• In the glass production, nitrogen proves efficient as a cooling agent for bow oven electrodes, oxidation inhibitor during process procedures, as well as air cooler.

Related products

Product details

 

- Quality Control Process -
PB use ERP management system, Which help plan and manage order information, from customer order to procurement, production, cost, inventory, distribution, transportation, finance. It universally helps to control and trace every process internally!

- Our Service- 
1. Setting trace file for every sold product, quarterly survey for every sold product.
2. Providing remote instruction and training for free.
3. Providing on-site services and repairs for free during warranty period
4. Spare parts and on-site service would be charged with best price after warranty period.
5. 7*24 hours online service for free, solution within 48 hours. 
6. If customer required, assigning experienced after-sales engineer for on-site service with 7 days. (Visa apply should be considered)

- After Sales Support -
Warranty­­­­
The Guarantee/Warranty Period shall be a period of twelve months after on-site startup & commissioning or eighteen months after shipment, whichever occurs first. If any trouble or defect, originating with the design, material, and workmanship or operating characteristics of any Goods, arises at any time during GUARANTEE/WARRANTY period, PB shall, at his own expense and as promptly as possible, make such alterations, repairs and replacements.
On-Site Support
PB can do paid services of on-site startup, commissioning, installation supervision, training, by providing purchaser with the services of qualified English-speaking
engineer at step shall obtain all permits and l­­­­­icenses required to perform the services under this Agreement. 

Company show

PowerBuilder(PB)     As a global manufacturer of gas purification and industrial automation equipment system, was established in Y2015, with headquarter in Shanghai, China, and subsidiaries in USA, UK and Malaysia. 
The research and development field is mainly engaged gas purification system of PSA nitrogen generator, PSA oxygen generator, VPSA oxygen generator and Ultra Purity air purification system, as well as automation equipment, which including system integration, technical consulting, technical service, transfer and foreign trade. It is an in-depth cooperative enterprise of East China University of Science and Technology. 
PowerBuilder adheres to the tenet of "customer first, credibility wins, superior quality, good quality", and serves customers with the best products and technologies.
   Power Builder has implemented quality management system EN ISO 9001: 2015, EN ISO 13485: 2016, and all our products are qualified Euro CE standards.

Scope of Business
1. PSA Oxygen Generator
2. PSA Oxygen Concentrator
3.PSA Nitrogen Generator
4. Customized Automation System/equipment
5. Calibration/Test system
6. Software/Hardware research and development
7. Instrumentation
Customers
Honeywell, AMTEK, Shanghai Automation Instrument, University of Technology Sydney, Ocean University of China, etc. 
Power builder's customers are throughout the United States, Mexico, Brazil, Australia, Malaysia, Turkey, India, Nepal, Myanmar, Indonesia, etc. 
We committed to deliver effective, reliable and affordable solutions to meet our customers expectations, to continuously improve the quality of our products as well as provide high quality services related to installation, debugging and lifelong maintenance. 
PowerBuilder aims to be your reliable partner. We achieve this intention by our excellent technical team and supply chain team members, who all have had more than 10 years of experience in the professional field, and by our continuous improvement of management.

Certification

 

Our customers 

 

Packing & Shiping

FAQ

 1. Are you manufacturer or Trade Company?
    We are the manufacturer of Oxygen Producing Machine and Oxygen Concentrator, founded in 2015, located in Shanghai Pudong district.

2. How to get a prompt quotation of Nitrogen Producing Machine for Cylinder Filling?
  When you send the inquiry to us, please kindly send it with below information.­­­­­
  1) N2 flow rate: _____Nm3/h
  2) N2 purity: _____%
  3) N2 discharge pressure: _____Bar
  4) Voltages and Frequency : ______V/PH/Hz
  5) Application(Altitudes, Humidity):

 3. What's the order process ?
    a. Inquiry---provide us all clear requirements.
    b. Quotation---official quotation form with all clear specifications.
    c. Contract confirmation---provide correct contract details.
    d. Payment terms--- Negotiable.
    e. Production---mass production
    f. Shipping--- by sea, air or courier. Detailed picture of package will be provided.
    g. Installation and debugging.

4. What is the term of payment?
   T/T, L/C.